📍 Quanzhou Global Hygiene Manufacturing Cluster Advantage: LEO Group's headquarters is situated in the Quanzhou Taiwanese Investment Zone, Fujian Province. Quanzhou produces over 50% of China's disposable hygiene product exports. Within a 15-minute transport radius of our three campuses, Fortune 500 chemical suppliers—including Sumitomo Chemical (SAP), BASF, Henkel (Adhesives), Berry Global (Nonwovens), and Tredegar (Films)—maintain dedicated inventory hubs. This hyper-dense industrial cluster compresses raw material replenishments to under 4 hours, shielding our international OEM partners from price volatility and lead-time delays.
LEO Group operates 28 high-speed full-servo baby diaper and pull-up pants converting lines engineered by Japanese Zuiko and premier equipment builders. Converting webs run continuously at speeds up to 1,000 pieces per minute with automated tension stabilization and zero-stop material splicing.
Integrated dual-drum vacuum forming units blend Sumitomo SAP and Weyerhaeuser fluff pulp at a micro-dosing precision of ±0.1 grams. Ultrasonic side-seam welders bond 360° elastic waistbands without stiff adhesive crusts, ensuring baby skin comfort and zero red marks.
Cleanroom Workshop: High-speed full-servo diaper converting line with automated packaging transfer.
Housed in our dedicated 120,000 m² Quangang facility (Base 2), our 14 adult brief and pull-up lines produce high-capacity clinical Adult Diapers up to 3,800 ml absorption (ISO 11948-1 Rothwell method). Each line operates at 450 pieces per minute with inline wetness indicator inkjet printers.
Our medical underpad lines (60x60cm, 60x90cm, 80x150cm) produce 600 pieces per minute with continuous diamond embossing, multi-layer fluff pulp matrix, and 4-sided sealed PE leak margins for European and Middle Eastern hospital tenders.
Base 2 Cleanroom: Adult Incontinence brief high-speed line with automated robotic packaging.
LEO Group operates 10 Hanwei ultra-high-speed feminine care converting lines capable of running at 1,200 to 1,500 pieces per minute. Producing ultra-thin panty liners (180mm), day pads (245mm, 290mm), overnight fan-tail pads (350mm), and maternity pads (420mm).
Equipped with functional chip applicators (Anion, Bamboo Charcoal, Graphene, Nano-Silver), laser embossing dies, and automated individual quick-wrap pouch heat sealers, our feminine pads guarantee zero edge leakage and medical sterility.
Sanitary Napkin Workshop: Fully automated individual wrap and robotic cartoning line.
LEO Group operates a 24-meter-high automated stereoscopic warehouse (AS/RS) housing 45,000 pallet positions. 16 automated double-deep stacker cranes and 32 AGV driverless transfer carts are synchronized in real-time with our SAP ERP and WMS systems.
From converting line output to container staging, pallet handling is 100% untouched by human hands. Container loading times are compressed to under 35 minutes per 40HQ, ensuring rapid vessel departure at Port of Xiamen.
Logistics Center: 24m high-bay automated racking with stacker cranes and AGV dispatch.
| Equipment Name | Manufacturer / Model | Quantity | Operating Velocity | Core Technology & Features | Daily Output |
|---|---|---|---|---|---|
| Full-Servo Baby Diaper Line | Zuiko Japan / Hengchang Servo | 16 Lines | 800–1,000 pcs/min | Dual-drum vacuum SAP/fluff forming, 3D pearl embossing, Cognex 4K camera rejection. | 14,000,000 pcs |
| Baby Pull-Up Pants Line | Hengchang Full-Servo | 12 Lines | 750–900 pcs/min | 360° elastic waistband applicator, ultrasonic tear seams, disposal tape dispenser. | 9,500,000 pcs |
| Adult Incontinence Brief Line | Hengchang Heavy Duty | 8 Lines | 400–500 pcs/min | Dual core SAP/fluff mixer, wetness indicator inkjet, refastenable hook tabs. | 3,500,000 pcs |
| Adult Pull-Up Underwear Line | Quanzhou High-Speed Servo | 6 Lines | 450 pcs/min | Lycra multi-strand waistband, breathable microporous backsheet, high Rothwell capacity. | 2,200,000 pcs |
| Sanitary Napkin Converting Line | Hanwei Ultra-Velocity | 10 Lines | 1,200–1,500 pcs/min | Anion chip feeder, full-perimeter embossing, automatic individual quick-wrap pouching. | 8,000,000 pcs |
| Medical Underpad & Pet Pad Line | Shunda Precision Servo | 8 Lines | 600 pcs/min | Diamond embossing, 4-sided sealed PE leak margins, multi-layer fluff matrix. | 2,800,000 pcs |
Quanzhou Taiwanese Investment Zone, Fujian
Quangang Industrial District, Quanzhou
Nanping High-Tech Zone, Fujian
| Product Category | Size / Model | Primary Package | Carton Size (cm) | Pcs / Carton | Cartons / 40HQ | Total Units / 40HQ | Loaded CBM |
|---|---|---|---|---|---|---|---|
| Baby Diaper Tape | Small (S) | 50 pcs / polybag | 62 × 38 × 32 | 200 pcs (4 bags) | 880 cartons | 352,000 pcs | 66.5 CBM |
| Baby Diaper Tape (Vacuum) | Medium (M) | 44 pcs / polybag | 60 × 36 × 32 | 176 pcs (4 bags) | 920 cartons | 420,000 pcs (Bag) | 67.0 CBM |
| Baby Pull-Up Pants | Large (L) | 40 pcs / polybag | 65 × 40 × 34 | 160 pcs (4 bags) | 750 cartons | 350,000 pcs | 66.3 CBM |
| Adult Incontinence Briefs | Medium (M) | 10 pcs / polybag | 68 × 42 × 38 | 80 pcs (8 bags) | 620 cartons | 140,000 pcs | 67.2 CBM |
| Medical Underpads | 60 × 90 cm | 10 pcs / polybag | 62 × 42 × 32 | 100 pcs (10 bags) | 760 cartons | 160,000 pcs | 63.3 CBM |
| Sanitary Napkins (Day) | 245 mm Day | 10 pcs / polybag | 52 × 32 × 28 | 480 pcs (48 bags) | 1,450 cartons | 1,400,000 pcs | 67.5 CBM |
We welcome multinational brand QA teams and third-party inspection firms (SGS, Intertek, TÜV Rheinland, Bureau Veritas) to inspect our Quanzhou manufacturing campuses and AS/RS logistics hub.
